About CNC Wire Cut EDM Machine for Deep Cavity Cutting
Table Travel 400x300 mm
Workpiece Height 200 mm
Max Workpiece Weight 500 kg
Layout Vertical
Wire Diameter 0.18 mm
Wire Feed Manual
Control Type 2 Axis CNC
Automation Grade Automatic
Precision Deep Cavity CuttingDesigned specifically for deep cavity work, this wire cut EDM machine offers exceptional precision with 2-micron accuracy and a stable, rigid cast iron frame. Its vertical layout and large workpiece capacity (up to 200 mm in height and 500 kg in weight) make it ideal for intricate tooling, dies, and moulds. Automatic lubrication and advanced cooling ensure consistent performance and surface quality even in demanding manufacturing environments.
Reliable Industrial PerformanceWith a high production capacity of 50 units per month, this machine is suitable for both single-piece toolroom tasks and mass production runs. Integrated servo motor drive and robust control system enable seamless automatic operations. Operating within a noise level under 70 dB and a broad temperature range (10-40C), it ensures a comfortable and productive workspace for operators.
FAQ's of CNC Wire Cut EDM Machine for Deep Cavity Cutting:
Q: How does the CNC Wire Cut EDM machine achieve high accuracy during deep cavity cutting?
A: The machine utilizes a precision 2-axis CNC controller, stable rigid cast iron frame, and high-quality servo motor drive. These, combined with a finely controlled electrical discharge process and closed-loop water chiller, enable the EDM-DC400 to achieve accuracy as high as 2 microns, ensuring consistent and precise deep cavity cuts.
Q: What types of applications are best suited for this wire cut EDM machine?
A: This machine excels in applications such as deep cavity cutting, precision toolroom tasks, and die and mould manufacturing. Its ability to accommodate heavy, large, and complex workpieces makes it highly suitable for industries needing intricate shapes and high dimensional accuracy in metal components.
Q: When should I use manual wire feed versus an automatic system?
A: The EDM-DC400 features a manual wire feed system, which provides better control for specific deep cavity and precision operations. Manual feed is ideal when changing wire diameter or for complex jobs where operator oversight ensures optimal wire tension and positioning, especially in scenarios requiring extra care for surface finish or complex geometry.
Q: Where can the EDM-DC400 be installed for optimal performance?
A: This machine is suited for industrial environments with stable power supply (220 V AC/50 Hz) and controlled temperatures (10-40C). The compact dimensions (approx. 1400x1200x1700 mm) allow it to fit comfortably in most toolrooms or manufacturing plants. Proper ventilation and space for chiller and operator access are recommended.
Q: What is the process of operational setup and connectivity on this EDM machine?
A: Setting up the EDM-DC400 involves installing the machine on a level surface, connecting power supply, and ensuring coolant and lubrication systems are filled. The controller supports USB and RS232 for easy transfer of machining programs, and the user-friendly interface streamlines setup for various job requirements.
Q: How does the closed-loop water chiller benefit machine operation?
A: The closed-loop water chiller maintains constant cooling to crucial components during EDM operations, preventing thermal distortion and ensuring consistent machining accuracy over extended cutting processes. This not only enhances performance but also prolongs the machine's service life.
Q: What are the main benefits of using the EDM-DC400 in a manufacturing setup?
A: Key benefits include exceptional cutting accuracy for deep and complex cavities, rigid and durable construction, automatic lubrication for low maintenance, advanced cooling for process reliability, and versatile application in various precision manufacturing tasks. Its high production capacity and connectivity options make it a robust choice for both small and large-scale operations.